System: Powertrain (P-Code)
SAE Standard (Generic)
Family: EGR Flow Performance
Code P0402: EGR A Flow Excessive Detected
Diagnostic & Technical Explanation
Code P0402 (EGR A Flow Excessive Detected) sets when the ECM commands a specific EGR flow rate (valve A or valve B on dual-EGR platforms) and the measured intake or exhaust response indicates the actual flow is significantly less or more than commanded. Insufficient flow is most often a carbon-clogged EGR passage, valve, or cooler; excessive flow points to a valve stuck partially open or a failed position sensor causing the ECM to over-command it.
First-listed procedure
Rank #1
Clean the EGR valve and passages of carbon buildup
Moderate DIY
This is the first procedure in the authored
consideration order, not a measured cause likelihood. Execute it only when its prerequisites
and diagnostic findings support it. Its cost and labor estimates (where known), the step-by-step procedure and the
remaining 3 procedure(s) are in the licensed dataset. Ordering context.
Full family: EGR Flow Performance
What this page does not show
This page publishes the fault mechanism and the code index. The licensed dataset adds, for
every one of the 15,886 codes, the full authored repair set (56,729 procedures in total)
with the fields deliberately withheld here:
- Procedures 2..n after the first-listed procedure
- Aftermarket parts cost ranges in USD (
est_parts_cost_min/max_usd)
- Professional labor-hour estimates (
est_labor_hours)
- Step-by-step diagnostic and repair instructions
- Replacement-part mappings and catalog lookups
- 6,637 manufacturer-specific OEM codes across 32 makes ($149 tier)